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Daily Cal with Maintenance Checklist

Published: 2026-06-18      Revised: 2026-06-18

What this report does​

Combines the daily calibration reading table with an analyzer self-check diagnostic section. The top portion lists every calibration reading for the selected analyzers — identical in content to the Daily Calibration report. The bottom portion contains three sections:

  • Passed Self Check Items — automated self-checks reported by the analyzer that passed during the session.
  • Flagged Self Check Items — self-checks that were flagged (alerts or warnings generated by the analyzer).
  • Maintenance Checklist — printed checklist items for physical inspection tasks (Clean Probe Tip, Scrubber Media Inspected, Manual Check) to be verified and signed in the field.

Use this report when a combined calibration and maintenance record is needed for a single document — for instance, a Consent Decree or site-specific requirement that asks for both calibration results and evidence of physical maintenance checks. This report is in the Calibration folder on the Reports tab.

When to use it​

  • Producing a complete daily calibration and maintenance record for a regulatory submission or audit.
  • Reviewing analyzer self-check alerts alongside calibration pass/fail results.
  • Generating a printable field document with signature lines for field supervisor, site administrator, and client representative sign-off.

Parameters​

ParameterDescriptionRequiredHow it filters
Start DateStart of date windowYesCalibrations and diagnostics on or after this date are included
End DateEnd of date windowYesCalibrations and diagnostics on or before this date are included
AnalyzersOne or more analyzers to includeYesOnly records for the selected analyzers appear

Sections and columns​

Calibration section​

One row per gas cylinder per calibration session. Identical to the Daily Calibration report.

ColumnWhat it shows
AnalyzerAnalyzer device name
DateDate the calibration was performed
Tech IdTechnician who performed the calibration
CalibrateTime the calibration reading began
ConfirmedTime the calibration reading was confirmed (end time)
CylinderCylinder label or serial number
Cyl. Exp.Cylinder expiration date
Probe Type"Standard" or "Extension"
Conc.Cylinder gas concentration in PPM
ReadingAnalyzer reading in PPM
Diff.Percent difference between reading and concentration
Pass"Yes" or "No"
WarmupWarm-up duration in minutes

Passed Self Check Items section​

Lists automated diagnostic checks generated by the analyzer that were acknowledged as passing. One row per passed diagnostic alert.

ColumnWhat it shows
MessageThe self-check diagnostic message from the analyzer
PassedConfirmation that this item passed

Flagged Self Check Items section​

Lists diagnostic alerts that were flagged — warnings or conditions the analyzer detected that require attention. Blank when no items were flagged.

ColumnWhat it shows
MessageThe flagged diagnostic message from the analyzer

Maintenance checklist​

Printed items at the bottom of the report for field sign-off:

  • Clean Probe Tip — physical inspection of the probe tip
  • Scrubber Media Inspected — verification that scrubber media is in acceptable condition
  • Manual Check — any site-specific manual check item

Signature lines are provided for Field Supervisor, Site Administrator, and (optional) Client Representative.

What's included and excluded​

Included:

  • All daily calibration readings for the selected analyzers within the date range.
  • Analyzer self-check diagnostic alerts for the selected analyzers within the date range.

Excluded:

  • Analyzers not selected.
  • Records outside the date range.
  • Precision Calibration and Drift records (those appear in their own reports).

How key values are calculated​

Diagnostic items (Passed / Flagged)

The self-check items listed under "Passed Self Check Items" and "Flagged Self Check Items" are generated automatically by the analyzer during its startup self-check sequence. Passed items are those the analyzer confirmed as acceptable; flagged items indicate a condition the analyzer detected that may need attention. These values come directly from the instrument and are not entered manually.

Calibration fields

The calibration readings, percent difference, and pass/fail status are calculated identically to the standard Daily Calibration report. See the Daily Calibration article for details.

Tips and common questions​

  • "The Flagged Self Check Items section is empty." No diagnostic alerts were flagged for the selected analyzers during the period. This is expected when the analyzer did not generate any warnings.
  • "How is this different from the Daily Calibration report?" The calibration data is identical. This report adds the self-check diagnostic section and printed maintenance checklist. Use this report when a combined document is required; use Daily Calibration for a plain calibration record.
  • "Signature lines appear blank." This report is designed to be printed; the signature fields are filled in by hand in the field. They do not pull from any database field.
  • "Some self-check messages look like technical codes." The messages come directly from the analyzer's diagnostic system. Contact your analyzer support team if the meaning of a flagged message is unclear.

Sample output​

Report run for Example Facility, Start Date: 8/6/2024, End Date: 8/6/2024, Analyzers: phx42-1849, phx42-2534.

Calibration section (excerpt):

Daily Cal with Maintenance Checklist — calibration section

Passed Self Check Items (example):

Daily Cal with Maintenance Checklist — passed self check items

Flagged Self Check Items: (No Flagged Items)

Daily Cal with Maintenance Checklist — flagged self check items

Maintenance Checklist:

Daily Cal with Maintenance Checklist — maintenance checklist

Signature lines for Field Supervisor, Site Administrator, Client Rep.

Output format​

Multi-section report: calibration data table followed by diagnostic self-check sections and a printable maintenance checklist. Designed for PDF output and field printing. Also suitable for on-screen viewing and Excel export (maintenance checklist and signatures are best preserved in PDF format).

  • Daily Calibration — calibration data only, without the maintenance checklist section.
  • Daily Calibration – Form 2 — calibration data with Probe Flow and Warm-Up start time.
  • Analyzer Drift — drift check readings for the same analyzers and period.